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Technical Paper

Blending Behavior of Ethanol with PRF 84 and FACE A Gasoline in HCCI Combustion Mmode

2017-09-04
2017-24-0082
The blending of ethanol with PRF (Primary reference fuel) 84 was investigated and compared with FACE (Fuels for Advanced Combustion Engines) A gasoline surrogate which has a RON of 83.9. Previously, experiments were performed at four HCCI conditions but the chemical effect responsible for the non-linear blending behavior of ethanol with PRF 84 and FACE A was not understood. Hence, in this study the experimental measurements were simulated using zero-dimensional HCCI engine model with detailed chemistry in CHEMKIN PRO. Ethanol was used as an octane booster for the above two base fuels in volume concentration of 0%, 2%, 5% and 10%. The geometrical data and the intake valve closure conditions were used to match the simulated combustion phasing with the experiments. Low temperature heat release (LTHR) was detected by performing heat release analysis.
Technical Paper

Evaluation of Anti-Knock Quality of Dicyclopentadiene-Gasoline Blends

2017-03-28
2017-01-0804
Increasing the anti-knock quality of gasoline fuels can enable higher efficiency in spark ignition engines. In this study, the blending anti-knock quality of dicyclopentadiene (DCPD), a by-product of ethylene production from naphtha cracking, with various gasoline fuels is explored. The blends were tested in an ignition quality tester (IQT) and a modified cooperative fuel research (CFR) engine operating under homogenous charge compression ignition (HCCI) and knock limited spark advance (KLSA) conditions. Due to current fuel regulations, ethanol is widely used as a gasoline blending component in many markets. In addition, ethanol is widely used as a fuel and literature verifying its performance. Moreover, because ethanol exhibits synergistic effects, the test results of DCPD-gasoline blends were compared to those of ethanol-gasoline blends. The experiments conducted in this work enabled the screening of DCPD auto-ignition characteristics across a range of combustion modes.
Technical Paper

Simulating HCCI Blending Octane Number of Primary Reference Fuel with Ethanol

2017-03-28
2017-01-0734
The blending of ethanol with primary reference fuel (PRF) mixtures comprising n-heptane and iso-octane is known to exhibit a non-linear octane response; however, the underlying chemistry and intermolecular interactions are poorly understood. Well-designed experiments and numerical simulations are required to understand these blending effects and the chemical kinetic phenomenon responsible for them. To this end, HCCI engine experiments were previously performed at four different conditions of intake temperature and engine speed for various PRF/ethanol mixtures. Transfer functions were developed in the HCCI engine to relate PRF mixture composition to autoignition tendency at various compression ratios. The HCCI blending octane number (BON) was determined for mixtures of 2-20 vol % ethanol with PRF70. In the present work, the experimental conditions were considered to perform zero-dimensional HCCI engine simulations with detailed chemical kinetics for ethanol/PRF blends.
Technical Paper

Auto-Ignition of Iso-Stoichiometric Blends of Gasoline-Ethanol-Methanol (GEM) in SI, HCCI and CI Combustion Modes

2017-03-28
2017-01-0726
Gasoline-ethanol-methanol (GEM) blends, with constant stoichiometric air-to-fuel ratio (iso-stoichiometric blending rule) and equivalent to binary gasoline-ethanol blends (E2, E5, E10 and E15 in % vol.), were defined to investigate the effect of methanol and combined mixtures of ethanol and methanol when blended with three FACE (Fuels for Advanced Combustion Engines) Gasolines, I, J and A corresponding to RON 70.2, 73.8 and 83.9, respectively, and their corresponding Primary Reference Fuels (PRFs). A Cooperative Fuel Research (CFR) engine was used under Spark Ignition and Homogeneous Charge Compression Ignited modes. An ignition quality tester was utilized in the Compression Ignition mode. One of the promising properties of GEM blends, which are derived using the iso-stoichiometric blending rule, is that they maintain a constant octane number, which has led to the introduction of methanol as a drop-in fuel to supplement bio-derived ethanol.
Journal Article

Effects of Injection Timing on Fluid Flow Characteristics of Partially Premixed Combustion Based on High-Speed Particle Image Velocimetry

2017-03-28
2017-01-0744
Partially Premixed Combustion (PPC) is a promising combustion concept ,based on judicious tuning of the charge stratification, to meet the increasing demands of emission legislation and to improve fuel efficiency. Longer ignition delays of PPC in comparison with conventional diesel combustion provide better fuel/air mixture which decreases soot and NOx emissions. Moreover, a proper injection timing and strategy for PPC can improve the combustion stability as a result of a higher level of fuel stratification in comparison with the Homogeneous Charge Compression Ignition (HCCI) concept. Injection timing is the major parameter with which to affect the level of fuel and combustion stratification and to control the combustion phasing and the heat release behavior. The scope of the present study is to investigate the fluid flow characteristics of PPC at different injection timings.
Journal Article

Exhaust PM Emissions Analysis of Alcohol Fueled Heavy-Duty Engine Utilizing PPC

2016-10-17
2016-01-2288
The focus has recently been directed towards the engine out soot from Diesel engines. Running an engine in PPC (Partially Premixed Combustion) mode has a proven tendency of reducing these emissions significantly. In addition to combustion strategy, several studies have suggested that using alcohol fuels aid in reducing soot emissions to ultra-low levels. This study analyzes and compares the characteristics of PM emissions from naphtha gasoline PPC, ethanol PPC, methanol PPC and methanol diffusion combustion in terms of soot mass concentration, number concentration and particle size distribution in a single cylinder Scania D13 engine, while varying the intake O2. Intake temperature and injection pressure sweeps were also conducted. The fuels emitting the highest mass concentration of particles (Micro Soot Sensor) were gasoline and methanol followed by ethanol. The two alcohols tested emitted nucleation mode particles only, whereas gasoline emitted accumulation mode particles as well.
Journal Article

Blending Octane Number of Ethanol in HCCI, SI and CI Combustion Modes

2016-10-17
2016-01-2298
The effect of ethanol blended with three FACE (Fuels for Advanced Combustion Engines) gasolines, I, J and A corresponding to RON 70.3, 71.8 and 83.5, respectively, were compared to PRF70 and PRF84 with the same ethanol concentrations, these being 2%, 5%, 10%, 15% and 20% by volume. A Cooperative Fuel Research (CFR) engine was used to understand the blending effect of ethanol with FACE gasolines and PRFs in spark-ignited and homogeneous charge compression ignited mode. Blending octane numbers (BON) were obtained for both the modes. All the fuels were also tested in an ignition quality tester to obtain Blending Derived Cetane numbers (BDCN). It is shown that fuel composition and octane number are important characteristics of all the base fuels that have a significant impact on octane increase with ethanol. The dependency of octane number for the base fuel on the blending octane number depended on the combustion mode operated.
Technical Paper

An Experimental Investigation of a Multi-Cylinder Engine with Gasoline-Like Fuel towards a High Engine Efficiency

2016-04-05
2016-01-0763
Partially Premixed Combustion (PPC) is a promising combustion concept with high thermodynamic efficiency and low emission level, and also with minimal modification of standard engine hardware. To use PPC in a production oriented engine, the optimal intake charge conditions for PPC should be included in the analysis. The experiments in this paper investigated and confirmed that the optimal intake conditions of net indicated efficiency for PPC are EGR between 50% and 55% as possible and the lambda close to 1.4. Heat-transfer energy and exhaust gas waste-energy contribute to the majority of the energy loss in the engine. The low EGR region has high heat-transfer and low exhaust gas enthalpy-waste, while the high EGR region has low heat-transfer and high exhaust gas waste-enthalpy. The optimal EGR condition is around 50% where the smallest energy loss is found as a trade-off between heat transfer and exhaust-gas enthalpy-waste.
Technical Paper

Scalability Aspects of Pre-Chamber Ignition in Heavy Duty Natural Gas Engines

2016-04-05
2016-01-0796
This article presents a study related to application of pre-chamber ignition system in heavy duty natural gas engine which, as previously shown by the authors, can extend the limit of fuel-lean combustion and hence improve fuel efficiency and reduce emissions. A previous study about the effect of pre-chamber volume and nozzle diameter on a single cylinder 2 liter truck-size engine resulted in recommendations for optimal pre-chamber geometry settings. The current study is to determine the dependency of those settings on the engine size. For this study, experiments are performed on a single cylinder 9 liter large bore marine engine with similar pre-chamber geometry and a test matrix of similar and scaled pre-chamber volume and nozzle diameter settings. The effect of these variations on main chamber ignition and the following combustion is studied to understand the scalability aspects of pre-chamber ignition. Indicated efficiency and engine-out emission data is also presented.
Technical Paper

Potential Levels of Soot, NOx, HC and CO for Methanol Combustion

2016-04-05
2016-01-0887
Methanol is today considered a viable green fuel for combustion engines because of its low soot emissions and the possibility of it being produced in a CO2-neutral manner. Methanol as a fuel for combustion engines have attracted interest throughout history and much research was conducted during the oil crisis in the seventies. In the beginning of the eighties the oil prices began to decrease and interest in methanol declined. This paper presents the emission potential of methanol. T-Φ maps were constructed using a 0-D reactor with constant pressure, temperature and equivalence ratio to show the emission characteristics of methanol. These maps were compared with equivalent maps for diesel fuel. The maps were then complemented with engine simulations using a stochastic reactor model (SRM), which predicts end-gas emissions. The SRM was validated using experimental results from a truck engine running in Partially Premixed Combustion (PPC) mode at medium loads.
Technical Paper

Effects of Injection Strategies on Fluid Flow and Turbulence in Partially Premixed Combustion (PPC) in a Light Duty Engine

2015-09-06
2015-24-2455
Partially premixed combustion (PPC) is used to meet the increasing demands of emission legislation and to improve fuel efficiency. With gasoline fuels, PPC has the advantage of a longer premixed duration of the fuel/air mixture, which prevents soot formation. In addition, the overall combustion stability can be increased with a longer ignition delay, providing proper fuel injection strategies. In this work, the effects of multiple injections on the generation of in-cylinder turbulence at a single swirl ratio are investigated. High-speed particle image velocimetry (PIV) is conducted in an optical direct-injection (DI) engine to obtain the turbulence structure during fired conditions. Primary reference fuel (PRF) 70 (30% n-heptane and 70% iso-octane) is used as the PPC fuel. In order to maintain the in-cylinder flow as similarly as possible to the flow that would exist in a production engine, the quartz piston retains a realistic bowl geometry.
Technical Paper

Analysis of Soot Particles in the Cylinder of a Heavy Duty Diesel Engine with High EGR

2015-09-06
2015-24-2448
When applying high amount of EGR (exhaust gas recirculation) in Partially Premixed Combustion (PPC) using diesel fuel, an increase in soot emission is observed as a penalty. To better understand how EGR affects soot particles in the cylinder, a fast gas sampling technique was used to draw gas samples directly out of the combustion chamber in a Scania D13 heavy duty diesel engine. The samples were characterized on-line using a scanning mobility particle sizer for soot size distributions and an aethalometer for black carbon (soot) mass concentrations. Three EGR rates, 0%, 56% and 64% were applied in the study. It was found that EGR reduces both the soot formation rate and the soot oxidation rate, due to lower flame temperature and a lower availability of oxidizing agents. With higher EGR rates, the peak soot mass concentration decreased. However, the oxidation rate was reduced even more.
Technical Paper

CFD Simulations of Pre-Chamber Jets' Mixing Characteristics in a Heavy Duty Natural Gas Engine

2015-09-01
2015-01-1890
The effect of pre-chamber volume and nozzle diameter on performance of pre-chamber ignition device in a heavy duty natural gas engine has previously been studied by the authors. From the analysis of recorded pre- and main chamber pressure traces, it was observed that a pre-chamber with a larger volume reduced flame development angle and combustion duration while at a given pre-chamber volume, smaller nozzle diameters provided better ignition in the main chamber. The structure of pre-chamber jet and its mixing characteristics with the main chamber charge are believed to play a vital role, and hence CFD simulations are performed to study the fluid dynamic aspects of interaction between the pre-chamber jet and main chamber charge during the period of flame development angle, i.e. before main chamber ignition. It has been observed that jets from a larger pre-chamber penetrates through the main chamber faster due to higher momentum and generates turbulence in the main chamber earlier.
Journal Article

Double Compression Expansion Engine Concepts: A Path to High Efficiency

2015-04-14
2015-01-1260
Internal combustion engine (ICE) fuel efficiency is a balance between good indicated efficiency and mechanical efficiency. High indicated efficiency is reached with a very diluted air/fuel-mixture and high load resulting in high peak cylinder pressure (PCP). On the other hand, high mechanical efficiency is obtained with very low peak cylinder pressure as the piston rings and bearings can be made with less friction. This paper presents studies of a combustion engine which consists of a two stage compression and expansion cycle. By splitting the engine into two different cycles, high-pressure (HP) and low-pressure (LP) cycles respectively, it is possible to reach high levels of both indicated and mechanical efficiency simultaneously. The HP cycle is designed similar to today's turbo-charged diesel engine but with an even higher boost pressure, resulting in high PCP. To cope with high PCP, the engine needs to be rigid.
Technical Paper

Effect of Pre-Chamber Volume and Nozzle Diameter on Pre-Chamber Ignition in Heavy Duty Natural Gas Engines

2015-04-14
2015-01-0867
It has previously been shown by the authors that the pre-chamber ignition technique operating with fuel-rich pre-chamber combustion strategy is a very effective means of extending the lean limit of combustion with excess air in heavy duty natural gas engines in order to improve indicated efficiency and reduce emissions. This article presents a study of the influence of pre-chamber volume and nozzle diameter on the resultant ignition characteristics. The two parameters varied are the ratio of pre-chamber volume to engine's clearance volume and the ratio of total area of connecting nozzle to the pre-chamber volume. Each parameter is varied in 3 steps hence forming a 3 by 3 test matrix. The experiments are performed on a single cylinder 2L engine fitted with a custom made pre-chamber capable of spark ignition, fuel injection and pressure measurement.
Journal Article

Combustion Stratification with Partially Premixed Combustion, PPC, using NVO and Split Injection in a LD - Diesel Engine

2014-10-13
2014-01-2677
Partially Premixed Combustion (PPC) is used to meet the increasing demands of emission legislation and to improve fuel efficiency. PPC with gasoline fuels have the advantage of a longer premixed duration of fuel/air mixture which prevents soot formation at higher loads. The objective of this paper is to investigate the degree of stratification for low load (towards idle) engine conditions using different injection strategies and negative valve overlap (NVO). The question is, how homogenous or stratified is the partially premixed combustion (PPC) for a given setting of NVO and fuel injection strategy. In this work PRF 55 has been used as PPC fuel. The experimental engine is a light duty (LD) diesel engine that has been modified to single cylinder operation to provide optical access into the combustion chamber, equipped with a fully variable valve train system. Hot residual gases were trapped by using NVO to dilute the cylinder mixture.
Technical Paper

Comparison of Fuel Effects on Low Temperature Reactions in PPC and HCCI Combustion

2014-10-13
2014-01-2679
The current research focus on fuel effects on low temperature reactions (LTR) in Homogeneous Charge Compression Ignition (HCCI) and Partially Premixed Combustion (PPC). LTR result in a first stage of heat release with decreasing reaction rate at increasing temperature. This makes LTR important for the onset of the main combustion. However, auto-ignition is also affected by other parameters and all fuel does not exhibit LTR. Moreover, the LTR does not only depend on fuel type but also on engine conditions. This research aims to understand how fuel composition affects LTR in each type of combustion mode and to determine the relative importance of chemical and physical fuel properties for PPC. For HCCI the chemical properties are expected to dominate over physical properties, since vaporization and mixing are completed far before start of combustion.
Technical Paper

Multi Cylinder Partially Premixed Combustion Performance Using Commercial Light-Duty Engine Hardware

2014-10-13
2014-01-2680
This work investigates the performance potential of an engine running with partially premixed combustion (PPC) using commercial diesel engine hardware. The engine was a 2.01 SAAB (GM) VGT turbocharged diesel engine and three different fuels were run - RON 70 gasoline, RON 95 Gasoline and MK1 diesel. With the standard hardware an operating range for PPC from idle at 1000 rpm up to a peak load of 1000 kPa IMEPnet at 3000 rpm while maintaining a peak pressure rise rate (PPRR) below 7 bar/CAD was possible with either RON 70 gasoline and MK1 diesel. Relaxing the PPRR requirements, a peak load of 1800 kPa was possible, limited by the standard boosting system. With RON 95 gasoline it was not possible to operate the engine below 400 kPa. Low pressure EGR routing was beneficial for efficiency and combined with a split injection strategy using the maximum possible injection pressure of 1450 bar a peak gross indicated efficiency of above 51% was recorded.
Technical Paper

Development of New Test Method for Evaluating HCCI Fuel Performance

2014-10-13
2014-01-2667
This study examines fuel auto-ignitability and shows a method for determining fuel performance for HCCI combustion by doing engine experiments. Previous methods proposed for characterizing HCCI fuel performance were assessed in this study and found not able to predict required compression ratio for HCCI auto-ignition (CRAI) at a set combustion phasing. The previous indices that were studied were the Octane Index (OI), developed by Kalghatgi, and the HCCI Index, developed by Shibata and Urushihara. Fuels with the same OI or HCCI Index were seen to correspond to a wide range of compression ratios in these experiments, so a new way to describe HCCI fuel performance was sought. The Lund-Chevron HCCI Number was developed, using fuel testing in a CFR engine just as for the indices for spark ignition (research octane number and motor octane number, RON and MON) and compression ignition (cetane number, CN).
Journal Article

Study of the Early Flame Development in a Spark-Ignited Lean Burn Four-Stroke Large Bore Gas Engine by Fuel Tracer PLIF

2014-04-01
2014-01-1330
In this work the pre- to main chamber ignition process is studied in a Wärtsilä 34SG spark-ignited lean burn four-stroke large bore optical engine (bore 340 mm) operating on natural gas. Unburnt and burnt gas regions in planar cross-sections of the combustion chamber are identified by means of planar laser induced fluorescence (PLIF) from acetone seeded to the fuel. The emerging jets from the pre-chamber, the ignition process and early flame propagation are studied. Measurements reveal the presence of a significant temporal delay between the occurrence of a pressure difference across the pre-chamber holes and the appearance of hot burnt/burning gases at the nozzle exit. Variations in the delay affect the combustion timing and duration. The combustion rate in the pre-chamber does not influence the jet propagation speed, although it still has an effect on the overall combustion duration.
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